Saturday, June 27, 2020

Not Quite a Full-time Job...

...but some days it feels close to it.

   I have been dealing with such a consistent stream of tune-up and light repair work that I haven't had much opportunity to work on any of those build projects I introduced last week. I really wouldn't have a lot to write about either, as not much of this day-to-day tinkering has been particularly intriguing.
   A family friend, who is getting back into cycling, recently bought a Georgena Terry bicycle, which is a VERY interesting machine. It will eventually be a bit of a vintage-to-modern operation, as far as the shifting components are involved. I've starting looking into parts a bit, but I will get more into talking about these female-specifically-built bicycles in a later post.

   Speaking of women's bikes, this gentleman brought in a step-through early-'70s Schwinn 10-speed that he felt he had gotten a great deal on. Well, the $30 he spent would have seemed a lot better had the bike been in functioning condition - and really, the problem in this case was just a rear derailleur cable broken off at the stem-mounted levers.
   Now, I respect early Chicago-made Schwinn bicycles, especially the classy cruisers, the ones with the swept-back bars, fenders and simulated gas tanks. Those are especially attractive machines loaded with nostalgia. This Schwinn Varsity, which weighed a metric ton, had none of that charm, and the paint/decals weren't in great enough shape to make up for it. Beauty is in the eye of the beholder, though, and the bike got the attention of this gentleman for some reason.
   During this period of production, the Varsity was also unfortunately equipped with the Shimano Positron II shifting system, a complete failure. Instead of repeating a lot of information about this, I'll encourage you to read about it at the Disraeli Gears website.


   I found out this system must even be unpopular with vintage Schwinn fans, as I had to turn to Germany to even find one source for the correct length of the unique, barrel-ended, piano-wire-like replacement cable. The poor fellow who brought the bike to me was discouraged by the extra $30 he might have to put into the bike repair and told me to forget about it.
   The money he'd receive dropping this bike off at a scrap metal dealer wouldn't even make him feel much better about his bad purchase!

   I did have the opportunity to finish Vishesh's Museeuw MFC 3.0, which was a fairly simple procedure. In hindsight, I probably should have sought someone more experienced to press fit the Campagnolo cups into the bottom bracket, but I took my time and didn't force anything. I used a threaded rod with a nut and large fender washers on each end, and I slowly tightened in the cups one at a time, carefully making sure to keep them aligned properly as I gradually turned the wrench.
   The cables were easy to route through the tubes, as the frameset came with temporary plastic sleeves installed, with plenty of extra length from port to port. There were also removable covers on the ports to aid routing during future cable changes without the plastic sleeves in place.
   A couple of days ago I invited my friend Dan to join me for a trip to Jersey City to deliver the bike. Our plan was to take our own bikes along and do some riding around central New Jersey on the way home. Vishesh was very patient while we made some small adjustments for his personal fit on the bike, but I could tell he was anxious to take a test ride.
   He was a bit of a rookie with Campagnolo equipment, so a short shifting lesson was required before he set off for a lap around his apartment building. Although I couldn't see the smile through his COVID safety mask when he returned, the excitement in his voice when he thanked us many times for making the trip more than made up for it.
   Before we left, Vishesh admitted that there were going to be some questions when it turned to maintenance, etc., and asked if he could keep in touch. "Absolutely," I answered. "Everyone knows who to count on for enthusiastic conversation about bikes!








   Later Dan and I did a very enjoyable 50-mile route from Ringoes, east to the Delaware and Raritan Canal, which we followed south to Princeton. We continued down to Lawrenceville before looping back through Pennington and west around Hopewell Township back to our starting point. We had been having a string of some very hot days, so we were  pretty thankful to have an overcast afternoon, which kept the temperature down nicely.
   We really appreciated the break the clouds had been giving us during the last half hour of our ride, when the skies started to clear, and the sun really started beating on us. We were going through the remainder of our respective water bottles very quickly at that point and were happy to reach my van, where we had coolers with iced beverages waiting.



Saturday, June 20, 2020

Cycle Tech Service Menu / Price List

Note: Bicycle Owners are responsible for the cost of all replacement parts (I will provide receipts)     Contact Me

Lucky Seven ($7.00):
Derailleur Adjustment (each)
  • Adjustment of front or rear shifting system
  • Recalibration of cable tension
  • Chain/cassette/chainring inspection

Chain Replacement
  • Sizing & installation of new chain
  • Checking of calibration of shifting system

Brake Service (per brake)
  • Resurfacing or replacement of brake pads
  • Cleaning of rims
  • Realignment of brake pads
  • Recalibration of brake springs
  • Retensioning of brake cable

Wheel Truing (per wheel)
  • Tensioning of front or rear wheel
  • Straightening of front or rear wheel

Funky Fifteen ($15.00):
General Bike Cleaning

Flat Tire Repair (includes new tube)
  • Removal of tire and tube from wheel
  • Diagnosis of flat cause
  • Replacement of punctured tube
  • Reinstallation of wheel/tube on bike

Brake/Shift Lever Repair
  • For early Shimano RSX S.T.I. or any Campagnolo Ergo
  • Disassembly and diagnosis of problem
  • Replacement of parts (owners cost)
  • Reassembly and lubrication

Headset Overhaul
  • Disassembly and cleaning of headset
  • Reassembly of headset
  • Adjusting headset bearings

Hub Overhaul (per wheel)
  • Disassembly and cleaning of hub
  • Reassembly & lubrication of hub
  • Adjustment of hub bearings

Gear System Detailing (Drive Train Cleaning)
  • Cleaning of derailleurs, chain, cassette and cranks
  • Inspection of rear derailleur hanger alignment
  • Reinstallation of drivetrain components

Special Services:
New (boxed) bicycle assembly - $35

Custom bicycle build - $60
  • Cleaning and lubrication of any used parts
  • Assembly and adjustments to project completion

Bottom Bracket Overhaul - $20
  • Removal of cranks
  • Disassembly and cleaning of bottom bracket
  • Reassembly & lubrication of bottom bracket
  • Adjustment of bracket bearings

Simple Tune-up - $30
  • Adjustment of front and rear brakes
  • Checking/adjustment of front and rear shifting
  • Cleaning and lubrication of chain
  • Checking of tire pressure

Advanced Service - $45
  • All Simple Tune-up services
  • Adjustment of front and rear wheel hubs
  • Adjustment of headset
  • Adjustment of bottom bracket
  • Wheel truing – front and rear

Pro Peloton Service - $55
  • All Advanced Service
  • Removal of components and bike cleaning
  • Repacking and lube bottom bracket
  • Repacking and lube of front and rear hubs
  • Repacking and lube of headset
  • Drive Train Cleaning

Classic Refurbish - $70
  • All Pro Peloton Service
  • Replacement of all cables and housings

El Cheapo ($5.00):
Wrapping bars with new tape

Removal of old pedals/installation of new set

Installation of cycle computer



Friday, June 12, 2020

The Search for Stock

   After I was nearly cleared out of bicycles the past few weeks, I started looking out for some interesting new projects. A customer named Vishesh, who had missed out on one of my bikes that sold, contacted me about building something a little more modern for him. I had always been interested in trying out a Museeuw (pronounced moo-SAY-oo) frameset, and a recent change in ownership for the company has brought about more focus on U.S. distribution. I found an internet sale on the frames which made them a particularly attractive proposition for Vishesh.
   Regular readers will know that I was a big fan of Johan Museeuw, a three-time winner of both Paris-Roubaix and the Ronde van Vlaanderen (Tour of Flanders), as he was a member of the dominant Mapei team that rode Colnago bicycles. After his retirement in the early 2000s, Johan started a bicycle company that interestingly turned to including flax fibers in the frames’ carbon layup, when it was found to increase the vibration dampening qualities.

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   I found the white MFC 3.0 frameset with black and gold accents to be an attractive scheme, and we are going with a Campagnolo Centaur group for the build. I had to look into yet another bottom bracket standard, as the Museeuw frames have a press-fit BB86. This requires a fairly simple insertion of special Campagnolo cups that will allow the bearings for the Ultra-Torque system to fit in the shell. More on that later when all the parts arrive.

   Matt and I were able to finish up the Klein parts swap, but not before another round of complicated internal cable routing. There were plastic sleeves inside the tubes, but they didn’t connect from entrance port to exit port – perhaps someone accidentally pushed them into the frame during a previous cable change. Even without an internal guide, routing the cables should have been fairly simple, as the frame is aluminum and a magnet can typically be used to guide the steel cables through the ports. Unfortunately, the holes were only just a little wider than the cables, and a bit too much accuracy was needed to “hit the mark”.
   I first tried the vacuum method, but again the thread would just tangle on its path through the top tube. I noticed that I could actually see from hole to hole with my small flashlight. I then had a brainstorm and straightened the wire coat hanger, leaving the end hook attached to give me a sense of direction. I put a slight bend in my tool, in line with the hook, and with just a sliver of sightline to the flashlight, I was able to twist the hanger into perfect position. I let out a loud, “YES!” and actually did a little dance.
   The plastic liner for the downtube was the longer of the available pieces, so I slid it around the coat hanger and through the top tube as a guide for the brake cable. The two photos below give you an idea of the process – note the thread and taped holes are still present from my unsuccessful vacuum attempt.



   The down tube cable routing job would have been more complicated, since there was no direct sightline, but the folks at Klein left a larger exit hole, and I was able to find that spot fairly easily by just making sure the hook pointed at that spot as I slid the hanger through the frame.
   Here are a couple shots of the finished bike, which Matt snapped for me later at his home:








   The SRAM brake/shift levers and deep profile Token carbon wheels on the Klein were “donated” parts from a Ciocc bicycle, that I felt had components that were too modern for my liking. The company’s “Retro” model frame is a 2011 frame made with Columbus Nivacrom Zona tubing, and it has a paint job with a throwback look. I’m going to replace the SRAM Apex group with a Campagnolo set that will look just right.


Note: it should be spelled Ciƶcc, but I realized that people generally don’t include the umlaut when doing searches, and that would cause them to unknowingly bypass articles and listings involving these bicycles.

   I also found another first for me, a Cinelli frameset! Although I would have preferred one of their classic steel frames, they are quite pricey. This is their aluminum Unica frameset, made with Columbus Aluthron tubes. These frames came as a direct response to Cannondale's advances with aluminum and experiments with alternate tube shapes. The teardrop profile downtube and elegantly sweeping seat and chain stays are precursors to designs seen on today's aerodynamic carbon frames.


   I picked up a black and silver Cinelli Alter stem and a matching black set of the company’s Eubios handlebars. I'm going to build this up with a Campagnolo Chorus 9-speed group.

   Not everything I do is Italian, as I also picked up a Merckx Alu Team frameset. The paint on this late 1990s Belgian product is rather tired, but I have plans to strip its nasty paint and hopefully have my friend Bruce Tatem do another of his awesome paint jobs on it. I liked the Italian trecolori job on my Pinarello Asolo so much, I was thinking Belgian black, yellow and red stripes would be fantastic. A new set of VeloCals will finish the look, but I haven't decided on the components yet, other than a 3T cockpit given to me by a friend.



   The final project on my current list involves a custom-painted Cannondale R4000 frame from 1999. This is a multi-chromatic paint, somewhat similar to that on the Klein, except that this one turns primarily gold, instead of green, as the photo in low angle light shows below. However, when I took it outside midday, it was a deep purple hue! I plan to use the Shimano 105 parts that were original to the Klein bicycle, as well as a set of Mavic Ksyrium Elite wheels.



   I’ll leave you this week with photos of the recently completed Bottecchia Aelle Azurri, as I am calling the bike, in order to distinguish it from the others of this brand that I have built over the years. I went a slightly different direction from my usual preferences and assembled the bike using a Shimano Dura-Ace 8-speed group and Italian 3T cockpit.