Wednesday, June 18, 2025

Mad Skills

   I mentioned to a recent customer how I really enjoy the building and selling of vintage bicycles, but the repair/tune-up side of my business is far more consistent. It is not always the case when I want a repair to be interesting, because that often means I am running into some kind of complication, but occasionally I learn something new and useful for future projects.
   In this case someone brought me an inexpensive BMX bike that had gyro brakes, that is, a mechanism that keeps the cables from being tangled when the handlebars are rotated 360 degrees. The bike had been stored somewhere damp and the cables rusted in the housings and were completely seized. I found an inexpensive new cable kit on eBay and was enthusiastic that I could pull off reassembling the brakes, even though it wasn't something I had performed previously.
   The configuration (shown below) is made up of a top plate that is connected to the bars/steerer tube, just below the stem. This plate is where the housing for the right-hand brake lever is anchored and connected with cables to a middle plate. This plate is actually two pieces, joined by a flange, which rotate independently. The middle plate is also connected by cables to the lower plate, where housings are anchored to the head tube of the bicycle.


   The two cables on each plate are necessary to keep even pressure on the round plate as the bars are rotated. These split cables come together at a covered mechanism cyclinder on each end - one going to the brake lever and one to the rear brake. In the photo below of the Y-cable section for the handlebar end, you'll note that one side of the split is a bit longer. This compensates for the shorter length of travel needed on the right side, over to the brake lever.


   After studying all of the parts before disassembling the non-functioning brakes, putting it all back together wasn't too difficult. The real challenge was setting up the brakes, since there isn't a lot of travel in the plates up and down, which meant there wasn't much room for making corrections to the brake pressure. The rim had to be perfectly straight and the pads aligned properly on the rim's braking surface!

   As promised in my last blog entry, here is a more in-depth collection of photos of Brendan's Malvor-Bottechia bicycle. Right now I have the bike parked below the huge poster of Giuseppe Saronni that my buddy Ralph game me, as it looks incredibly similar, except with more white paint and chrome seat/chainstays. By the way, in keeping with the blog theme, this was my first experience with cloth bar tape, which is far less forgiving than cork tape! I was patient, and it turned out alright.
   I'm sure you will agree that this is one of the most beautiful machines I have built:









   Over the last few years, I have built some interesting bikes for another customer named Tom, who has learned (the hard way) about the myriad compatibility issues with custom builds. He had an old TREK 520 touring frame custom painted in a hue eerily similar to the "Congac" color of my first 10-speed, a Ross Grand Tour II from the early 1980s.
   Tom's intent was to have fatter tires, and in order to clear the frame, he went with some 650mm wheels. The front wheel had a hub that can be powered for pedal assist, so the wheels became the priority when we realized that no adapters could possibly lower the V-brakes to a position to provide enough braking power. The only solution was to have someone re-braze the brake mounts lower on the seat stays.
   It was a shame to somewhat ruin the custom paint, but Tom had the affected area covered in black paint, and it blends in pretty well with the brown. Yet another new process for me came about when I hooked up a set of Problem Solvers "Travel Agents" to improve the cable travel from linear pull drop bar levers to V-brakes. Simply put, the contraption loops the cable around a pulley to provide the correct length of cable travel:



   Tom collects some really nice parts for his bikes, as we outfitted the TREK with Velo Orange cranks, old-school pedals and stem, a Microshift Sword drivetrain and Shimano Deore brakes. The vintage Sakae Road Champion handlebars with the randonneur bend are a nice throwback touch.








   My friend Johnathan stopped by a few weeks ago for a little "Bicycle University", as he performed a good portion of the work putting together his 1998 TREK 5500 OCLV carbon bicycle, with some minor instruction. He has watched me assemble a few bikes that make up his eclectic collection and has often lended a hand or two, so he has acquired some real wrenching skills! No, we are DEFINITELY not Lance Armstrong fans, but Johnathan works for the Postal Service, so this bike was the highlight of our work together.
   He snapped a couple of photos for me to share before proudly loading it into his car:




   Back in April, a potential customer inquired about the Colnago Export frameset I had featured in the queue of my For Sale and Projects In Progress page. I explained that I had a few builds planned ahead of it, and that my repair/tune-up work would be a priority, but he mentioned it was a future birthday present for himself and that there was no rush.
   I had all of the parts ready to go, so during a spell of bad weather days, I set to the assembly. After a few exchanges with Rich about his preferences, etc., the Colnago was completed, and we scheduled a pick up of the bike within the next couple of days.
   The specs are Campagnolo Chorus 8-speed group, Cinelli bars and stem, Selle Italia X-1 saddle and a wheelset built with Regida CSB DP-18 rims, Campagnolo hubs and Vittoria Zaffiro Pro V tires (my new vintage-look tire of choice).














Sunday, June 1, 2025

Bicycles Currently For Sale & Projects in Progress

The prices listed with the bikes are a solid starting point - feel free to contact me and make an offer. Returns are accepted on defective parts only. As always, you can click on the photos to enlarge them.


Mid-1970s  FLANDRIA  Freddy Maertens  56 cm      $1100

Belgian Freddy Maertens was the team star during this period, winning many of the spring classics, sprint stages in the Grand Tours, as well as two World Championship titles. I've given this bicycle a retro-mod build with downtube shifters and standard brake levers but making the bike climb-friendly with a compact crankset and a 7-speed cluster of gears in the back with plenty of range. The frame is in wonderful condition for its age, with beautiful gold outlining on the lugs! See more photos here.

CRANKSET- Sugino GT (170mm, 50/34t), BRAKE LEVERS- TRP RRL-SR, SHIFT LEVERS- Campagnolo C-Record, DERAILLEURS- Campagnolo Centaur; BRAKES- Campagnolo Nuovo Record; HANDLEBAR- Flandria Champion du Mondi (40cm); STEM- Sakae/Ringyo SR (80mm); Seatpost- Kalloy; Saddle- Velo; WHEELSET- Rigida SR with 7-speed 11-28t cassette and NEW Vittoria Zaffiro Pro V tires



1980s  VICINI  57 cm       $850

This classic frame is from a smaller Italian builder. The company shop was in the city of Cesena, in the Emilia-Romagna region of the country, just northwest of San Marino. The frame and components are in exceptional condition! See more photos here.

Campagnolo Mirage 8-speed group, including: CRANKSET (170mm, 53/39t), SHIFT LEVERS, DERAILLEURS (front and rear) and BRAKES; HEADSET- Tange; HANDLEBAR- Dimension (40mm); STEM- ITM Eclipse (100mm); SEATPOST- Uno; SADDLE- Selle Italia Mundialita; WHEELSET- Mavic MA3 rims, Campagnolo hubs and Continental Duraskin-K tires



Early-1980s  LAZZARETTI  54 cm      $1150


Cicli Lazzaretti holds a special place in my heart, as I visited the shop during a 2011 trip to Rome with my late mother. I enjoyed seeing the selection of modern carbon bicycles there, but the shop at one time built fantastic steel frames, assembled with Columbus tubing, and this is a great example. I've built the bike up with Campagnolo Chorus 8-speed gruppo, as well as a set of the company's Delta wheels, and 3T stem/bars. View more images here.

Campagnolo Chorus 8-speed group, including: CRANKSET (175mm, 53/39t), BRAKE/SHIFT LEVERS, DERAILLEURS, BRAKES and HEADSET; HANDLEBAR- 3T Forma SL Ergopower 2 (39cm); STEM- 3T (1A style, 110mm); WHEELSET- Campagnolo Delta with 14-25t cassette and NEW Michelin Dynamic Classic tires



Early-1990s  PEUGEOT  1100 Team Line  56 cm      $950

This very rare frame was constructed in partnership with Vitus, using carbon tubes bonded to aluminum lugs. I built up this bicycle with appropriate French parts, primarily the Sachs-Huret "New Success" 8-speed group and Mavic wheels. View more photos of the bicycle here.

Sachs New Success 8-speed group, including: CRANKSET (53/39t, 170mm), DERAILLEURS, BRAKE/SHIFT LEVERS and BRAKES; BOTTOM BRACKET- MAVIC; HEADSET- Tange; HANDLEBAR- Philippe Franco Italia D352 (40cm) with NEW cork bar tape; STEM- Atax (90mm); SEATPOST- Kalloy); SADDLE- Leader Cosmic; WHEELSET- Mavic Cosmos with 8-speed cassette (12-21t) and NEW Michelin Dynamic Classic tires



I'm also helping a friend sell off his large bicycle collection. Please check out 
Walt's Wonderful Wheels!


IN THE WORKS...

2022  BATTAGLIN  Speed CE  54 cm      (est. $800-850)

This special project is planned to be the "Cobbles Edition", featuring custom paint and graphics. The rather boring present scheme will be stripped, but the hot red will return as the overall color. Images of legendary riders who have won the Tour of Flanders/Paris-Roubaix multiple times will adorn the frame. Components are TBA, but some teaser shots of the artwork can be seen here.




Mid-1980s  CIƖCC  Designer '84  54cm      (est. 800-850)

While the high-quality Italian brand might not have the reputation of Colnago and Pinarello, that might only be because they've never had a presence in the pro peloton. Made with Columbus SL steel tubing, this classic comes equipped with Campagnolo and Cinelli components. It just needs some cleaning and polishing, and it will be ready to go!




Mid-1980s  BASSO  Gap  54 cm      (est. $850-900)

This is the top-of-the-line model for this respected Italian builder, constructed with Columbus SL tubing. I will be assembling the bicycle with Campagnolo 8-speed gruppo, and an appropriate Cinelli or 3T cockpit.




1978  GITANE  Trophee de France 1848  58 cm      (est. $900-950)

I had been looking for a long time for a quality frameset by the legendary French brand, and this one commemorates the date of the country's revolution. Translated as "gypsy woman", Gitane bicycles were ridden by greats like Anquetil, Hinault, Lemond and Fignon. I'm torn between building this Reynolds 531 frame up as a retro-modern machine or doing an as-original project with Campagnolo Nuovo Record parts. Interested buyer suggestions, please?




1985  COLNAGO  Nuovo Mexico  55 cm      (est. $1200-1250)

This is a rare, high-quality frame - the model was used by the Del Tongo racing team that included the legendary Guiseppe Saronni. I'd love to build this up with Campagnolo Super Record, but the parts are getting ridiculously expensive. Instead, I'll probaby build it up with slightly more modern Chorus, and I'll add in the appropriate Italian-made accessories.




1987  BIANCHI  Mondiale  55 cm      (est. $950-1000)

Every so often I feel the need for a bit of celeste, the famous color of the world's oldest bicycle manufacturer. This frameset, which is in really nice condition for its age, came stripped of its decals, and I've already applied some new ones. I plan on installing a Campagnolo 8-speed group and an Italian 3T cockpit.